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Bare Copper Conductor

Bare copper, solid or stranded. Available in tempers hard and annealed. The conductors are concentrically stranded. Stranded Class 2 bare copper conductor to BS EN 60228 / IEC 60228 cables are non insulated and non sheathed soft drawn copper to BS 6360/81.

    Applications

    Stranded bare soft or annealed copper conductors are recommended for use as neutrals, Solid and stranded bare copper conductors are suitable for overhead transmission and distribution applications. Stranded conductors of greater flexibility are suitable for uninsulated connection, jumpers and grounds in electrical construction.

    Construction

    Bare copper conductors are compressed concentric-lay-stranded consisting of one or more layers of wire wrapped helically around a straight round central wire. Each successive layer has six wires more than the layer immediately beneath. Greater flexibility is afforded by using Class 2 stranding. The direction of lay for the outer layer is left hand lay. In 7,19 and 37 wire constructions, the direction of lay of each successive layer is reversed.

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    Feature

    Stranded bare soft or annealed copper conductors are suitable for direct burial and do not suffer from the inherent corrosion problems that an aluminum conductor would. Copper is almost twice as conductive as aluminum. Copper is easier than aluminum to terminate and join at splices and joints.

    Specification

    Construction characteristics
    Conductor material Electrolytic, stranded and bare copper
    Conductor class Class 2 according to BS EN60228
    Usage characteristics
    Minimum Installation Temperature 0°C
    Maximum Installation Temperature 60°C
    Minimum Operating Temperature -15°C
    Maximum Operating Temperature 70°C
    Maximum conductor temperature 90°C
    Linear resistance at 20°C According to BS EN60228 / IEC 60228
    Short-circuit max. conductor temperature 370°C
    Mechanical characteristics
    Min. Bending Radius 35mm2 up to 400mm2 = 6 x OD

    Standard

    BS 6360, BS EN 60228 / IEC 60228

    Specifications

    Bare Copper Conductor Parameters

    Nominal Sectional Area Number & Diameter of Wire Overall Diameter Maximum Conductor Resistance at 20° C Allowable Ampacities in Free Air Cable Weight (approx) Standard Packing
    mm² No. / mm mm Ω/km A kg / km m
    10 7/1.35 4.05 1.83 90 90 1,000/R
    16 7/1.70 5.1 1.15 125 143 1,000/R
    25 7/2.14 6.42 0.727 160 227 1,000/R
    35 19/1.53 7.65 0.524 200 314 1,000/R
    50 19/1.78 8.9 0.387 250 428 1,000/R
    70 19/2.14 10.7 0.268 310 618 1,000/R
    95 19/2.52 12.6 0.193 380 858 1,000/R
    120 37/2.03 14.21 0.153 440 1097 1,000/R
    150 37/2.25 15.75 0.124 510 1334 1,000/R
    185 37/2.52 17.64 0.0991 585 1673 1,000/R
    240 61/2.25 20.25 0.0754 700 2200 1,000/R
    300 61/2.52 22.68 0.0601 800 2760 1,000/R
    400 61/2.85 25.65 0.047 900 3350 1,000/R
    500 61/3.20 28.8 0.0366 1110 4451 500/R